Control Systems Engineer

At Orbia, purpose is what draws us together and drives us every single day. Everywhere we are, we are thinking big and working smart to solve some of the toughest challenges.  

This is where your abilities can be developed. Where your ambitions can be realized. Where you can own your part in our transformation. Where you can find a diverse, global community of teammates who are making a difference with you. And where you’ll be taken care of as you take care of bringing purpose to life. 

POSITION TITLE: Control Systems Engineer

POSITION LOCATION: Henry, IL

Our Polymer Solutions plant in Henry, IL, is seeking to hire a Control Systems Engineer to provide day-to-day support to the Production and Maintenance teams, aiming to minimize production downtime. The Control Systems Engineer will design, implement, and test automations and control systems for process or manufacturing systems. This role will require you to have a strong knowledge of DCS (Delta-V) and PLC programs with ladder logic programming and troubleshooting.

RESPONSIBILITIES:

• Operate with a focus on safety and environmental compliance
• Designing, implementing, and supporting DCS, PLC, HMI, and SCADA software for control systems and equipment
• Maintain the manufacturing plant's control systems at “World Class” standards
• Install software updates with the latest versions
• Participate on project teams and serve as site SME in the development of control/instrumentation systems and specifications   
• Support factory acceptance testing of new equipment systems
• Lead the development and execution of small projects that are electrical/controls in nature; upgrading of obsolete controls to modern technology
• Work with corporate engineering to support the maintenance and improvement of site electrical infrastructure, equipment, and standards as needed
• Perform system start-ups and operational checkouts on systems, including configuration, wiring, calibration, grounding, and power testing
• Reload and reboot PLC to restore faulted equipment after power outages
• Perform preventative maintenance and routine inspections, as needed
• Provide hardware and software application support assistance to maintenance and production
• Set up and configure replacement electronic and control components to fit specific applications
• Working with others in the Operations and Maintenance teams to maintain the plant's process networks
• Utilize technical materials such as equipment manuals, SDS, safety materials, system drawings, Process and Instrument Diagrams (P&ID's), schematics, and blueprints to troubleshoot and maintain systems
• Update, modify, and continuously improve existing control systems, including ladder logic programs, relay logic, electrical distribution, motor controls, operator interface, hydraulics, and pneumatics distribution and control

KNOWLEDGE REQUIREMENTS:

• Basic computer skills to include experience with Microsoft Office Suite (Word, Excel, Outlook, etc.)
• Excellent attention to detail
• Good organizational and time management skills
• Basic decision-making and problem-solving skills
• Must be able to work on feet for at least 8 hours
• Any other tasks as requested by Leadership
• Ability to support Manufacturing Execution Systems (MES)
• Ability to address on-call requests as needed
• Excellent problem-solving and troubleshooting abilities
• Familiarity with communication networks like Ethernet/IP and Modbus
• Understanding of process instrumentation (sensors, actuators, etc.)
• Understanding of low-voltage distribution, safety relays, and emergency stop circuits
• Knowledge of databases and historians for logging machine data
• Understanding of feedback loops & PID controllers

EDUCATION/EXPERIENCE REQUIREMENTS:

• Bachelor’s degree in electrical engineering, computer engineering, or a related engineering field
• 5-10 years of experience in process control and automation
• 5-10 years of experience in programming/developing/configuring DeltaV, PLC, HMI, DCS, and SCADA software for control systems
• Aspen, Allen Bradley, SLC, Control Logix, Bailey, ABB

WHAT WE OFFER:

• 401k with a 6% company match (the company will automatically contribute an extra 3% of your plan-eligible pay to your 401k)
• Multi-tier benefits (Medical, Dental, Vision) that you can tailor for yourself and dependents which include Employer-paid Short-Term Disability, Long-Term Disability, & Life Insurance
• Wellness Employee Assistance Program (EAP), paid parental leave, Fitness & Weight-loss Reimbursement
• Additional benefits include tuition reimbursement, eleven paid company holidays, paid vacation time, paid sick time, career development opportunities, and many other benefits in a collaborative culture that focuses on work & work-life balance, innovation, & teamwork. Benefits start on day one!

OUR VALUES:

At Orbia, we strive to create an inclusive workplace where everyone feels valued. Our leadership is guided by Orbia’s values:

• Be Brave: We move forward with curiosity and ambition to create a better world. We ask big questions, create safe spaces to test solutions, take risks, and exercise creativity.
• Take Responsibility: We hold ourselves accountable, realizing our actions have impact. We listen closely to our customers, deliver on our commitments, and lead with ethics and integrity.
• Embrace Diversity: We are stronger by welcoming different perspectives. We work towards a diverse, inclusive, and equal world, starting with our global community.

Acquisition based on this vacancy is not appreciated and unsolicited applications from third parties will not be accepted.

"The compensation for this position will typically range from $80,500 - $149,000 per year. The actual base pay offered to the successful candidate will be based on multiple factors, including job-related knowledge/skills, experience, geographical location, and internal equity.

The compensation package may also include short- and long-term incentive compensation. We offer a comprehensive benefits package that includes healthcare coverage, a 401(k)-retirement savings plan, paid company holidays, paid vacation time, paid sick time, parental leave, short- and long-term disability leave, and an employee assistance program. At Orbia, we are committed to taking care of our employees and believe in providing comprehensive support so you can thrive at work and home."

If you are excited about this role and your experience and competencies somewhat align with the qualification in the posting, we encourage you to apply. Everywhere you are, you bring your unique skills, talents and perspective to moving your career, the company, people and the planet forward. You may be just the right candidate for this or other roles! 

We believe that every voice matters; every community deserves respect; and every challenge is an opportunity and united by empathy, we are stronger for our different perspectives. 

Where purpose comes to life, it changes lives. This is what working at Orbia is all about.